Being
able to accurately judge the temperature of heated
high
carbon steel is especially necessary to determine the
steel's transformation range. The transformation
range
is often referred to as the critical range. I prefer
using the term transformation range because it seems
more definitive to me. This is the range of temperature
at which austenite forms during heating and transforms
during cooling. When the cooling is performed at
a rapid
rate, as in quenching, a martensitic structure is formed
which is hardened steel. If you quench the steel
before
reaching this temperature unreliable results will occur.
Accurately judging the temperature
of the steel while forging and heat treating can be
accomplished by a variety of methods. Most smiths gauge
the temperature by the color of the hot steel. This
method takes experience under the same repeated working
conditions. This is unreliable for the beginner. Temperature
color charts are popular in books on blacksmithing and
knifemaking. Atmospheric conditions and ambient light
can fool the eye, and opinions on what a specific color
is called will differ. What you call sunrise red might
be slightly different to another smith's eye.
The high tech way of determining the
temperature of steel is with a pyrometer. If the pyrometer
is located in a stationary position in your forge, it
will only tell you the temperature of the atmosphere
around the instrument not the steel's core temperature.
Therefore, you must hold this temperature for quite
some time in order to be sure the steel has leveled
out to the same temperature. You could use a pyrometer
directly against the surface of the steel, but you still
must hold it at the temperature you want to be certain
that the core of the steel is the same. Quality pyrometers
are not cheap and can be awkward.
The most reliable way I have found
to accurately determine the transformation range of
high carbon steel is with a simple magnet. When high
carbon steel reaches its transformation range it loses
its magnetic attraction. This seemingly magical occurrence
can be explained with solid-state metallurgy, but that
isn't all that important here. What is important is
that it works and it works every time. Colors can fool
you, gauges can become damaged, but the magnet never
lies.
Different high carbon steel alloys
will have different transformation temperatures but
the magnet doesn't care, it accurately judges them all.
The magnet doesn't just tell you surface temperature
either it examines the steel completely throughout.
It's cheap, easy, and readily available. I use a broken
speaker magnet clamped in a pair of vise grips. When
I think the steel is coming close to the right temperature,
I touch the magnet to the surface. If I feel any attraction
I wait a little longer, and let the heat rise, until
suddenly there's no pull. Then I know with absolute
confidence that I have reached the beginning of the
transformation range. If you still feel that color is
accurate enough, then try this simple experiment. Heat
up a bar of high carbon steel in the middle of the day
until it loses its magnetic attraction. Make note of
its color. Then heat up the same bar of steel at night
to what you believe is the exact same color. Now touch
the magnet to the surface. I'll gamble that the magnet
will stick to the steel, and you'll be surprised at
how much longer you will need to heat it up until it
will no longer be attracted.
If you heat treat your steel in an
oven equipped with a pyrometer you can check the accuracy
of the gauge, if you know the temperature data of the
steel you're using. Heat the steel in the oven until
you have reached the prescribed transformation temperature
then check to see if there is any pull with the magnet.
If there is, you will need to adjust the temperature
or recalibrate your gauge.
A lot of times the simplest way of
doing something turns out to be the better way. The
notion that a craftsman is only as good as his tools
was probably started by a machinery salesman. If you
insist on always buying the fanciest and most expensive
tools, you will wind up being a slave to a high maintenance
shop when your time could have been spent developing
better hand/eye coordination.
In actual forging practices, I use
colors to gauge temperature most of the time myself.
But I use the magnet to get my bearings and I always
use it to get a precise temperature before annealing
or quenching.
.